FTTH Cable Manufacturing Line – Cutting-edge Production System
Did you know that modern fiber optic wire networks can operate at speeds of up to 190 m/min? This astonishing productivity is made possible by innovative manufacturing solutions tailored to swift output.
Such setups are built to handle diverse wire variants, including service cables and compact buffered wires. Their efficient construction, often under 26 m, renders them perfect for contemporary plants.
Incorporation into smart factory systems guarantees uninterrupted functioning. By means of MES/ERP connectivity, these SZ stranding line assembly lines offer unparalleled exactness and performance. This renders them the leading option for enterprises striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes are key to addressing the increasing requirement for dependable links. These configurations aim to manufacture top-grade light-transmitting wires that power current communication infrastructures. With advanced technology, they guarantee exactness and rapidity in every step of the process.
Defining the FTTH Production Line
The FTTH manufacturing line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. These cables consist of naked fibers secured with metal or fiber-reinforced polymer, merging with safeguard coverings. Consequently, it forms a durable and efficient solution for fast digital connectivity.
The system is compatible with diverse compounds, including PVC, LSZH, and PE resins. This flexibility ensures it can meet diverse industry needs. Moreover, the 4-head fiber pay-off system delivers accurate strain regulation, maintaining precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its precision and efficiency. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are reshaping the process by which optical fibers are manufactured. Our advanced equipment merges exactness, performance, and modern advancements to yield premium performance. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Central to our setup is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees steady standards throughout each cable produced. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FIMT handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Reliable and exact performance |
| ERP Integration | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | User-friendly setup |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.